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The ELAU MAX-4-11-03-128-99-1-1-00 is a high-performance modular servo drive engineered for precision motion control in industrial automation systems. Manufactured by ELAU (now Schneider Electric), this unit belongs to the legacy MAX series, renowned for its robust design and adaptability in demanding environments. As a 3 kW drive operating on 400–480V AC three-phase power, the ELAU MAX-4-11-03-128-99-1-1-00 integrates advanced firmware (Pack 128) to support complex motion profiles, including electronic gearing, camming, and synchronized multi-axis control. Its compact frame size optimizes cabinet space while delivering 4 HP continuous output, making it ideal for high-speed packaging, printing, and material handling applications.

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Description

The ELAU MAX-4-11-03-128-99-1-1-00 is a high-performance modular servo drive engineered for precision motion control in industrial automation systems. Manufactured by ELAU (now Schneider Electric), this unit belongs to the legacy MAX series, renowned for its robust design and adaptability in demanding environments. As a 3 kW drive operating on 400–480V AC three-phase power, the ELAU MAX-4-11-03-128-99-1-1-00 integrates advanced firmware (Pack 128) to support complex motion profiles, including electronic gearing, camming, and synchronized multi-axis control. Its compact frame size optimizes cabinet space while delivering 4 HP continuous output, making it ideal for high-speed packaging, printing, and material handling applications.

Positioned as a cornerstone in modular automation architectures, the ELAU MAX-4-11-03-128-99-1-1-00 enhances system flexibility through configurable safety and braking options. It features Safe Torque Off (STO) compliance (IEC 61800-5-2, SIL 3) and an integrated single-phase braking resistor, ensuring operational safety and dynamic deceleration without external components. Designed for convection cooling, this drive minimizes maintenance while maximizing reliability in 24/7 production lines. The ELAU MAX-4-11-03-128-99-1-1-00 exemplifies ELAU’s commitment to seamless integration with PLCs and robotics controllers, providing engineers with a scalable solution for precision-driven automation.

ELAU MAX-4-11-03-128-99-1-1-00

ELAU MAX-4-11-03-128-99-1-1-00

Technical Specifications

Parameter Name Parameter Value
Product Model ELAU MAX-4-11-03-128-99-1-1-00
Manufacturer ELAU (Schneider Electric)
Product Type Modular Servo Drive
Rated Power 3 kW (4 HP)
Input Voltage 400–480V AC, 3-phase (±10%)
Output Current 7.2 A RMS
Communication No fieldbus (Option 99)
Safety Function Safe Torque Off (STO), SIL 3
Braking Resistor Integrated single-phase
Firmware Version Pack 128 (Motion Control)
Cooling Method Convection (fanless)
Operating Temperature 0°C to 55°C
Dimensions (W×H×D) 45 × 205 × 220 mm
Weight 2.1 kg
Protection Rating IP20

Main Features and Advantages

The ELAU MAX-4-11-03-128-99-1-1-00 delivers exceptional motion accuracy via firmware Pack 128, enabling real-time trajectory planning for high-speed applications like rotary cutters and filling machines. Its modular design allows effortless scalability; users can add safety or communication modules without hardware redesigns. Safety integration: The built-in STO function halts torque generation within milliseconds, meeting SIL 3 standards for personnel and machinery protection.

Energy efficiency distinguishes this drive: The internal braking resistor recovers kinetic energy during deceleration, reducing external energy dissipation requirements. Convection cooling eliminates fan failures, cutting maintenance costs in dusty environments like paper mills. For diagnostics, the drive’s LED indicators and software-traceable error logs simplify troubleshooting. The ELAU MAX-4-11-03-128-99-1-1-00 also supports ELAU’s PacDrive ecosystem, allowing seamless migration to modern platforms while preserving legacy logic.

Application Field

The ELAU MAX-4-11-03-128-99-1-1-00 excels in high-speed packaging lines, where it synchronizes conveyor belts, robotic pick-and-place units, and filling nozzles with micron-level precision. In printing machinery, it manages tension control for webs and registers print heads, minimizing material waste. Automotive manufacturers deploy the ELAU MAX-4-11-03-128-99-1-1-00 in assembly robots for consistent torque during screwdriving or welding operations.

For material handling, this drive optimizes palletizing systems by coordinating servo axes for smooth load transfers. Its rugged construction suits food processing plants, withstanding washdown conditions while controlling mixer speeds. The ELAU MAX-4-11-03-128-99-1-1-00 also anchors retrofits in legacy production lines, replacing hydraulic systems with electric motion for energy savings.

Related Products

 

ELAU MAX-4-11-03-128-01-1-1-00: Adds Profibus-DP communication for PLC integration.

 

ELAU MAX-5-22-05-*: Higher-power variant (5.5 kW) for heavy-duty presses.

 

PacDrive M460: Schneider’s successor with EtherCAT support.

 

ELAU C400 Controller: Host controller for MAX drive synchronization.

 

Lexium 62: Modern servo drive alternative with safety integration.

 

ELAU PS-3-400-10: Compatible 400V power supply module.

 

MAX-4 Brake Resistor Kits: External resistors for extended braking cycles.

ELAU MAX-4-11-03-128-99-1-1-00

ELAU MAX-4-11-03-128-99-1-1-00

Installation and Maintenance

Pre-installation preparation: Ensure the electrical cabinet meets IP20 standards and provides 50 mm clearance around the ELAU MAX-4-11-03-128-99-1-1-00 for convection cooling. Verify input voltage stability (±10% tolerance) and ground continuity. Use shielded cables for motor feedback to prevent EMI interference. Mount the drive vertically on DIN rails using TS-35 compliant hardware.

Maintenance recommendations: Inspect terminal connections bi-annually for corrosion or loosening. Monitor heat dissipation paths; clear dust buildup near heatsinks quarterly. For firmware updates, use ELAU’s ServiceSuite tools via the front-port interface. Replace the ELAU MAX-4-11-03-128-99-1-1-00 if error codes persist after resetting, indicating internal component wear.