4P3040.00-490 B&R Operation Terminal – Ensure safe and stable operation of equipment, the “big heart” of industrial equipment!

The B&R 4P3040.00-490 is a high-efficiency 24V DC Power Supply Unit engineered for B&R Automation’s X20 system, delivering reliable power distribution for industrial control cabinets in demanding automation environments. Designed for seamless integration with B&R’s modular I/O architecture, this unit converts 100-240V AC input into stabilized 24V DC output with 94% peak efficiency, minimizing heat dissipation and energy costs. The 4P3040.00-490 features active power factor correction (PFC >0.95) and comprehensive protection against overload, short-circuit, and overtemperature conditions. Its compact form factor enables space-optimized cabinet layouts, while the hot-swappable design (with redundant kits) ensures uninterrupted operation in critical applications. Compliant with global safety standards and equipped with diagnostic LEDs for real-time status monitoring, this power supply is ideal for packaging machinery, robotic cells, and process control systems requiring robust, maintenance-friendly power infrastructure.

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Description

The B&R 4P3040.00-490 is a high-efficiency 24V DC Power Supply Unit engineered for B&R Automation’s X20 system, delivering reliable power distribution for industrial control cabinets in demanding automation environments. Designed for seamless integration with B&R’s modular I/O architecture, this unit converts 100-240V AC input into stabilized 24V DC output with 94% peak efficiency, minimizing heat dissipation and energy costs. The 4P3040.00-490 features active power factor correction (PFC >0.95) and comprehensive protection against overload, short-circuit, and overtemperature conditions. Its compact form factor enables space-optimized cabinet layouts, while the hot-swappable design (with redundant kits) ensures uninterrupted operation in critical applications. Compliant with global safety standards and equipped with diagnostic LEDs for real-time status monitoring, this power supply is ideal for packaging machinery, robotic cells, and process control systems requiring robust, maintenance-friendly power infrastructure.

B&R 4P3040.00-490

B&R 4P3040.00-490

Technical Specifications

Parameter Name Parameter Value
Product Model 4P3040.00-490
Manufacturer B&R Automation
Product Type DIN-Rail Power Supply
Input Voltage 100-240V AC (50/60 Hz)
Output Voltage 24V DC ±1%
Output Current 40A continuous
Power Rating 960W
Efficiency 94% (typical at 230V AC)
Power Factor >0.95
Protections Overload (110-150%), short-circuit, overvoltage (28V clamp), overtemperature
Cooling Convection with temperature-controlled fan
Operating Temperature -25°C to +70°C (derating above 60°C)
Connection Screw terminals (input/output)
Redundancy Support Parallel operation with OR-ing diodes
MTBF 300,000 hours @ 40°C
Certifications UL 508, CE, IEC 62368-1, EN 50178
Dimensions 125 x 145 x 125 mm (WxHxD)
Weight 1.3 kg

Main Features and Advantages

Ultra-Efficient Operation: Advanced switching topology achieves 94% efficiency at full load, reducing heat generation by 30% compared to conventional supplies. Active PFC minimizes harmonic distortion.

Hot-Swap Capability: Module replacement without system shutdown when used with B&R’s redundant buffer modules (e.g., X20BB12), critical for continuous process industries.

Diagnostic Intelligence: Multi-color LED indicators provide immediate status for input voltage, output voltage, and overtemperature conditions. Remote monitoring via Automation Studio software.

Robust Design: Withstands 300V AC input surges (100ms) and operates at 70°C ambient temperature with derating. Conformal-coated PCB resists humidity and contamination.

Seamless Integration: Plug-and-play compatibility with B&R’s X20 backplanes. Automatic current balancing in parallel configurations ensures equal load sharing.

Application Field

The B&R 4P3040.00-490 powers critical automation systems:

 

Packaging Machinery: Supports servo drives and vision systems in high-speed filling/sealing lines

 

Plastics Injection Molding: Reliable power for heated barrel controls and hydraulic valve islands

 

Robotic Workcells: Energizes ABB/KUKA robot controllers and EOAT tooling

 

Printing Presses: Maintains stable voltage for web tension controls and ink systems

 

Energy Storage Systems: Powers BMS controllers in battery manufacturing
The unit’s -25°C cold-start capability ensures operation in unheated warehouses, while 5g vibration resistance suits mobile machinery.

 

B&R 4P3040.00-490

B&R 4P3040.00-490

Related Products

 

X20BB12: Redundancy module for parallel power supply operation

 

X20CP1586: X20 system controller compatible with 4P3040.00-490

 

X20PS9400: 48V DC power supply for higher voltage requirements

 

X20DC2300: DC/DC converter for distributed power architecture

 

X20BC0083: Power backplane for centralized distribution

 

X20IF1012: Interface module for system diagnostics

 

X20SM1426: Digital output module with power monitoring

 

4P3040.00-491: 48V/20A variant for specialized drives