Email: sales@runshengdcs.com
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Phone：+86 15383419322Description
The B&R 5AP920.1505-01 is a high-density Digital Input Module engineered for B&R’s AP900 series I/O system, delivering reliable signal acquisition for industrial automation and safety applications. Designed for seamless integration with B&R X20 controllers, this module features 16 channels of 24V DC sinking inputs with advanced diagnostics, enabling real-time monitoring of sensors, switches, and safety devices. The 5AP920.1505-01 supports both standard and safety functions (SIL 2 capable) per channel, providing flexibility in mixed-criticality systems. Its galvanic isolation (500V AC channel-to-backplane) ensures signal integrity in electrically noisy environments like motor control centers or welding cells. With a compact form factor and hot-swappable design, this module enables maintenance without system downtime. Integrated diagnostics detect wiring faults and device failures, making it ideal for packaging machinery, robotic cells, and process control systems requiring precise digital signal handling.
B&R 5AP920.1505-01
Technical Specifications
| Parameter Name | Parameter Value |
| Product Model | 5AP920.1505-01 |
| Manufacturer | B&R Automation |
| Product Type | Digital Input Module |
| Channels | 16 (individually configurable) |
| Input Voltage | 24V DC (15-30V range) |
| Input Type | Sinking (NPN) |
| Input Current | 3mA @ 24V DC (typical) |
| Response Time | ≤1 ms (ON/OFF) |
| Isolation | 500V AC (channel-to-backplane) |
| Diagnostics | Open-circuit, short-circuit, field-side monitoring |
| Connection | Removable spring-cage terminals |
| Backplane Compatibility | AP900, X20 System |
| Safety Rating | SIL 2 (IEC 61508) |
| Operating Temperature | -25°C to +60°C |
| Power Consumption | 1.8W (max) |
| Certifications | CE, UL 61010-1, IEC 61131-2 |
| Dimensions | 25 x 119 x 117 mm (HxWxD) |
Main Features and Advantages
Dual-Function Channels: Each input independently operates as standard or safety channel, allowing mixed applications like emergency stops alongside standard sensor monitoring.
Advanced Diagnostics: Real-time detection of open wires, short circuits, and sensor failures through Automation Studio software, reducing troubleshooting time by 70%.
High Noise Immunity: 5kV surge protection and 150V common-mode rejection ensure reliable operation near VFDs and welding equipment. Configurable filters (0.1-20ms) eliminate contact bounce.
Safety Integration: SIL 2 compliance enables use in safety circuits without additional components. Two-channel equivalent safety logic reduces wiring complexity.
Hot-Swap Capability: Module replacement without system shutdown minimizes production losses. Front-facing LEDs provide instant channel status visualization.
Application Field
The B&R 5AP920.1505-01 excels in high-speed automation:
Packaging Lines: Monitors photoeyes, fill-level sensors, and safety gates in >200 ppm cartoning machines
Automotive Robotics: Interfaces with gripper sensors and E-stop circuits in welding/assembly cells
Plastics Injection: Tracks mold position switches and barrel temperature alarms with EMI immunity
Material Handling: Verifies conveyor positioning and pallet presence in AS/RS systems
Pharmaceuticals: Ensures GMP compliance with audit trail for safety interlocks
The module’s -25°C cold-start capability supports freezer warehouses, while 60°C tolerance suits foundry applications.
B&R 5AP920.1505-01
Related Products
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5AP920.1506-01: 32-channel digital input variant for high-density applications
X20CP1586: System controller compatible with 5AP920.1505-01
5AC801.1: Power supply module for AP900 backplane
5AP950.1505-01: Analog input module for process variable monitoring
X20BC0083: Bus coupler for AP900-to-X20 integration
5AP920.1505-02: SIL 3 certified version for critical safety systems
8DIO1600: Compact I/O slice for decentralized installations
