Description

The ABB BC810K01 3BSE031154R1 is a highly specialized and advanced controller module designed for critical automation applications within ABB’s extensive industrial control portfolio. This specific model forms an integral part of the Advant Controller 800 series, which is renowned for its robustness and reliability in demanding industrial environments. The BC810K01 3BSE031154R1 is engineered to deliver precise and deterministic control for complex processes, acting as the central brain in distributed control systems (DCS). It excels in executing regulatory control, sequencing, and advanced process algorithms with utmost precision, making it indispensable for industries where operational continuity and safety are paramount.

This controller module is designed for seamless integration into ABB’s comprehensive ecosystem, including their renowned Operations Management System (OMS) and Manufacturing Execution System (MES). The ABB BC810K01 3BSE031154R1 is built to handle a vast array of I/O signals and communicate across multiple industrial protocols, ensuring interoperability within a heterogeneous automation architecture. Its value proposition lies in its powerful processing capabilities, exceptional stability, and robust construction, which collectively minimize unplanned downtime and enhance overall plant efficiency. The reliability of the ABB BC810K01 3BSE031154R1 makes it a cornerstone for building resilient and future-proof automation solutions in mission-critical sectors.

BC810K01 3BSE031154R1 ABB

Technical Specifications

Parameter Name	Parameter Value
Product Model	BC810K01 3BSE031154R1
Manufacturer	ABB
Product Type	Controller Module (Advant Controller 800 Series)
Processor Type	High-performance 32-bit RISC
Main Memory	Configurable, typically in the range of several MB
Non-Volatile Memory	For application and system storage
Supported I/O Types	Digital, Analog, Special Purpose (e.g., RTD, Pulse)
Communication Protocols	MasterBus 300, TCP/IP, various fieldbus options via interface modules
Power Supply Requirement	5V DC (typically supplied via the rack or baseplate)
Operating Temperature	0 to 60 °C (32 to 140 °F)
Storage Temperature	-40 to 70 °C (-40 to 158 °F)
Relative Humidity	5 to 95% (non-condensing)
Mounting	Designed for installation in a dedicated rack or unit

Main Features and Advantages

The ABB BC810K01 3BSE031154R1 is distinguished by its exceptional processing power and deterministic performance, ensuring that complex control loops are executed with precise timing and consistency. Its robust design is hardened for industrial environments, featuring high immunity to electrical noise and vibrations, which is critical for maintaining system integrity in plants with heavy machinery. A key feature is its seamless integration within the ABB Advant OCS (Open Control System) environment, allowing for straightforward configuration, comprehensive diagnostics, and centralized maintenance, which significantly reduces engineering and lifecycle costs.

The module supports extensive redundancy options, including hot-swappable processor and power supply configurations. This capability is vital for applications requiring maximum availability, as it allows for maintenance and component replacement without necessitating a process shutdown. The ABB BC810K01 3BSE031154R1 also boasts a comprehensive suite of built-in diagnostics and self-test functions, enabling proactive maintenance and rapid fault identification. This minimizes mean time to repair (MTTR) and prevents minor issues from escalating into major production interruptions, thereby safeguarding productivity and operational safety.

Application Field

The ABB BC810K01 3BSE031154R1 is primarily deployed in continuous process industries where high reliability and precise control are non-negotiable. It serves as the core controller in critical applications within the oil and gas sector, managing tasks from upstream extraction and midstream transportation to downstream refining processes. In the power generation industry, it is instrumental in controlling boilers, turbines, and balance-of-plant systems in thermal, hydroelectric, and combined-cycle power plants, ensuring stable and efficient energy production.

Furthermore, the BC810K01 3BSE031154R1 finds extensive use in the chemical and pharmaceutical industries, where it governs complex batch processes and ensures strict adherence to recipes and quality parameters. Its robustness also makes it suitable for harsh environments like pulp and paper mills and metals and mining operations. In these applications, the controller is tasked with managing everything from basic motor control and interlocking to advanced regulatory control and safety interlocks, proving its versatility and critical role in modern industrial automation infrastructure.

BC810K01 3BSE031154R1 ABB

Related Products

ABB SD821: A digital input/output module designed to interface with field devices, often used in the same rack as the BC810K01.

ABB SD822: An analog input/output module that provides the necessary signal conversion for process variables like pressure and temperature.

ABB SC810: A communication interface module that provides additional network connectivity options for the controller.

ABB PU811: A power supply unit designed to provide stable and redundant power to the controller rack and its modules.

ABB CI801: A communication interface for Profibus DP, enabling the BC810K01 to act as a master on a Profibus network.

ABB CI830: A communication interface for Foundation Fieldbus, expanding the controller’s capability to manage fieldbus segments.