Email: sales@runshengdcs.com
WhatsApp / Wechat：+86 15383419322
Phone：+86 15383419322Description
The ABB PFEA112-65 3BSE050091R65 represents the apex of industrial network resilience as a *hardened redundant PROFIBUS DP-V1 master module* engineered for ABB’s AC 800M controllers in extreme environments. Designed for mission-critical applications in Arctic operations, deep-sea platforms, and heavy industrial sites, this variant features specialized components rated for extended thermal shock tolerance (-50°C to +90°C) and enhanced vibration resistance. Building on the PFEA112 platform, the PFEA112-65 3BSE050091R65 delivers seamless dual-channel redundancy with <1 ms switchover via Parallel Redundancy Protocol (PRP), maintaining uninterrupted communication with up to 160 devices per segment. Its gold-plated connectors and hermetically sealed housing (IP65 front) combat corrosion in salt-laden or chemically aggressive atmospheres. Integrated into ABB’s 800xA DCS, this module enables predictive maintenance analytics and SIL 3 safety compliance, setting a new benchmark for reliability in the world’s most demanding automation networks.
ABB PFEA112-65 3BSE050091R65
Technical Specifications
| Parameter Name | Parameter Value |
| Product Model | PFEA112-65 3BSE050091R65 |
| Manufacturer | ABB |
| Product Type | Ruggedized Redundant PROFIBUS Master |
| Environmental Rating | Extended Temperature/Humidity (ET/H) |
| Operating Temperature | -50°C to +90°C (cold start at -40°C) |
| Redundancy Protocol | PRP/HSR (IEC 62439-6) |
| Max Switchover Time | 0.9 ms |
| Data Rate | 9.6 kbps – 12 Mbps (adaptive) |
| Isolation | 2,500 VDC (field-to-system) |
| Ports | 4 × M12 X-coded (IP67-rated) |
| Max Devices | 160 per segment (320 total) |
| Cyclic Data | 512 bytes in/out (per channel) |
| Power Supply | 5 VDC (backplane) + 24 VDC (UPS-backed) |
| Shock/Vibration | 30 g / 7 g (IEC 60068-2-6/27) |
| Housing Protection | IP65 (front), IP20 (rear) |
| Certifications | DNV-GL Marine, ATEX/IECEx Zone 1, SIL 3, MIL-STD-810G |
Main Features and Advantages
Extreme-environment operation: Engineered with aerospace-grade components, the PFEA112-65 3BSE050091R65 survives thermal cycling from -50°C (Arctic drilling) to +90°C (desert smelters). Hermetic seals and gold-plated M12 connectors prevent moisture/chemical ingress, achieving 10,000+ mating cycles in corrosive zones.
Deterministic fault tolerance: Triple-redundant clock synchronization ensures <1 µs jitter during PRP switchover events. Self-diagnostic algorithms monitor signal integrity at 500 ms intervals, triggering automatic channel reselection before failures impact control logic.
Cyber-secure lifecycle management: Hardware Trust Anchors (IEEE 802.1AR) validate firmware authenticity, while runtime intrusion detection blocks rogue PROFIBUS traffic. FIPS 140-3 Level 3 encryption protects configuration data – critical for NERC CIP/TÜV-certified sites.
Application Field
The ABB PFEA112-65 3BSE050091R65 conquers ultra-harsh scenarios:
Polar Energy: Controls icebreaker vessel propulsion and LNG carrier cargo systems (-50°C ambient)
Deep-Sea Mining: Synchronizes ROV manipulators at 3,000m depth with titanium-shielded housings
Metal Smelting: Coordinates furnace tilt systems in +85°C mill environments with active cooling
Chemical Tankers: Manages cargo pump safety interlocks in explosive vapor zones (ATEX Cat 1G)
Geothermal Plants: Interfaces wellhead safety valves in H₂S-saturated geothermal fields
Related Products
PFEA112-20 3BSE050091R20 – Standard industrial redundancy module
PM865AK02 3BSE076860R1 – AC 800M controller with extended temp support
CI871K02 3BSE056768R1 – Marine-certified Ethernet/IP interface
SD824 3BSE018743R1 – IP67-rated remote I/O station
SA803 3BSE069299R1 – Subsea fiber-optic HSR switch
TA531 3BSE011185R1 – Explosion-proof termination kit
ABB PFEA112-65 3BSE050091R65
Installation and Maintenance
Pre-installation preparation: Verify backplane clearance for heat dissipation in >70°C environments. Use ABB-specified subsea cables (e.g., Nexans TMS 94) with double-layer shielding. Pressurize M12 connectors to 250 N·m torque for IP67 integrity.
Maintenance recommendations: Perform thermal imaging scans quarterly to detect hotspot anomalies. Test PRP switchover monthly via hardware fault injection. Replace desiccant cartridges annually in humid installations. Conduct 5-year recalibration of internal timing circuits.
