CEGELEC CSR70 MODULE CSP automated production line core – stable and durable, capable of handling harsh working conditions!

The Carlo Gavazzi CSR70 is a high-reliability safety relay module designed for machinery protection systems requiring SIL 3 (IEC 62061) and PL e (ISO 13849-1) certified performance. As part of Carlo Gavazzi’s modular safety platform, the CSR70 monitors dual-channel safety inputs (e.g., emergency stops, light curtains, safety mats) with cross-circuit monitoring to detect contact welding or circuit faults. Its force-guided contacts (EN 50205) ensure positive mechanical linkage between contacts, guaranteeing fail-safe operation during critical events. The relay features built-in diagnostic LEDs for real-time status monitoring and supports manual/auto reset configurations. With a compact 22.5mm DIN-rail footprint and IP20 protection, the Carlo Gavazzi CSR70 delivers robust safety control for industrial automation while simplifying compliance with global machinery directives.

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Description

The Carlo Gavazzi CSR70 is a high-reliability safety relay module designed for machinery protection systems requiring SIL 3 (IEC 62061) and PL e (ISO 13849-1) certified performance. As part of Carlo Gavazzi’s modular safety platform, the CSR70 monitors dual-channel safety inputs (e.g., emergency stops, light curtains, safety mats) with cross-circuit monitoring to detect contact welding or circuit faults. Its force-guided contacts (EN 50205) ensure positive mechanical linkage between contacts, guaranteeing fail-safe operation during critical events. The relay features built-in diagnostic LEDs for real-time status monitoring and supports manual/auto reset configurations. With a compact 22.5mm DIN-rail footprint and IP20 protection, the Carlo Gavazzi CSR70 delivers robust safety control for industrial automation while simplifying compliance with global machinery directives.

CSP CSR70

CSP CSR70

Technical Specifications

Parameter Name Parameter Value
Product Model CSR70
Manufacturer Carlo Gavazzi
Product Type Safety Relay Module
Safety Category SIL 3, PL e
Channels 2 (dual-channel monitoring)
Contact Configuration 2 NO (safety outputs)
Contact Rating 6 A @ 250 VAC/24 VDC
Max Switching Voltage 250 VAC/DC
Response Time ≤20 ms
Reset Modes Manual/Auto (selectable)
Operating Voltage 24 VDC/110-240 VAC (universal)
Operating Temperature -25°C to +55°C
Enclosure Rating IP20
Certifications UL 508, TÜV, CE, cULus
Dimensions 22.5 x 99 x 114 mm

Main Features and Advantages

Fault-Tolerant Architecture: Cross-monitoring circuitry detects contact welding and short circuits between channels within 20 ms, triggering immediate shutdown. Force-guided contacts prevent simultaneous closure of NO/NC contacts under fault conditions.

Advanced Diagnostics: Dual-color LEDs (green/red) provide instant visual feedback for channel status, faults, and power. Integrated diagnostic output (1 NO) signals relay health to PLCs for predictive maintenance.

Flexible Integration: Universal voltage support (24VDC to 240VAC) eliminates separate power supplies. Selectable reset modes accommodate diverse safety strategies – manual reset for critical processes, auto-reset for non-hazardous zones.

Space Optimization: Slim 22.5mm width saves panel space. Top/bottom wiring terminals simplify installation in crowded enclosures. DIN-rail clip allows tool-less mounting.

Application Field

The Carlo Gavazzi CSR70 is essential for machinery safety across industries:

Automotive Manufacturing: Emergency stop monitoring for robotic assembly lines (PL e compliance)

Packaging Machinery: Safety interlock control for filler/capper access doors

Material Handling: Light curtain integration on palletizers and conveyor transfers

Plastics Injection Molding: Two-hand control system enforcement

Wood Processing: Monitoring safety mats around saws and planers

In food/beverage plants, its sealed terminals resist washdown corrosion while ensuring hygienic zone safety.

CSP CSR70

CSP CSR70

Related Products

CSR50: Basic safety relay (SIL 2/PL d) for non-critical applications

CSR120: Expanded version with 4 safety outputs

CA18CAP: Magnetic safety sensor for door position feedback

RB31: Emergency stop push button

SRB-E301: Safety light curtain for CSR70 integration

DIA11: Diagnostic interface module

VSG: Safety gate switch for guard monitoring

Installation and Maintenance

Pre-installation preparation: Verify voltage compatibility (auto-sensing). Ensure dual-channel devices (e.g., E-stops) are wired per EN 60204-1. Separate safety/non-safety wiring by ≥50 mm. Select reset mode via jumper before power-up.

Maintenance recommendations: Test monthly using simulated faults (e.g., short input channels). Inspect terminal tightness annually (0.6 N·m torque). Replace if diagnostic LEDs indicate internal fault or after 1 million cycles. Never bypass safety circuits during troubleshooting.