Efficient and energy-saving core! ABB 5SHX1960L0004, Assist in the stable operation of medium and high voltage transmission systems!

The ABB 5SHX1960L0004 is a high-performance snubber capacitor module engineered for overvoltage suppression in medium-voltage drive systems. Designed specifically for ABB’s ACS 5000 and ACS 6000 IGCT-based drives, this low-inductance capacitor provides critical protection against voltage spikes during semiconductor switching events. With a 1960 μF capacitance rating and 4 kV DC voltage withstand capability, the 5SHX1960L0004 effectively clamps transient voltages to safe levels, extending the service life of power semiconductors like IGCTs and diodes. Its compact, press-pack design integrates multiple polypropylene film capacitors within a robust aluminum housing, enabling direct mounting on power stacks for minimized parasitic inductance.

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Description

The ABB 5SHX1960L0004 is a high-performance snubber capacitor module engineered for overvoltage suppression in medium-voltage drive systems. Designed specifically for ABB’s ACS 5000 and ACS 6000 IGCT-based drives, this low-inductance capacitor provides critical protection against voltage spikes during semiconductor switching events. With a 1960 μF capacitance rating and 4 kV DC voltage withstand capability, the 5SHX1960L0004 effectively clamps transient voltages to safe levels, extending the service life of power semiconductors like IGCTs and diodes. Its compact, press-pack design integrates multiple polypropylene film capacitors within a robust aluminum housing, enabling direct mounting on power stacks for minimized parasitic inductance.

Optimized for high-dI/dt environments, the ABB 5SHX1960L0004 features ultra-low equivalent series resistance (ESR < 0.2 mΩ) and exceptional thermal stability (ΔC/C ≤ ±3% from -25°C to +85°C). The module’s symmetric terminal configuration allows flexible parallel connection, while its dry construction eliminates liquid dielectric risks. As a key safety component in multi-megawatt drive systems, this capacitor ensures reliable operation in demanding applications including metal rolling mills, mine hoists, and high-power compressors where rapid switching transients occur.

ABB 5SHX1960L0004

ABB 5SHX1960L0004

Technical Specifications

Parameter Name Parameter Value
Product Model 5SHX1960L0004
Manufacturer ABB
Product Type Snubber Capacitor Module
Rated Capacitance 1960 μF ±5%
DC Voltage Rating 4000 V
Max Surge Voltage 4400 V (≤10 ms)
Equivalent Series Resistance ≤0.2 mΩ @ 20°C
Inductance ≤20 nH
Temperature Range -40°C to +85°C
Capacitance Tolerance ±3% (-25°C to +85°C)
Cooling Method Conductive (Baseplate)
Terminal Torque 16 Nm ±10%
Weight 5.2 kg
Dimensions 180 × 125 × 70 mm (W × H × D)
Design Life 100,000 hours @ 70°C

Main Features and Advantages

Ultra-Low Inductance Design: With ≤20 nH parasitic inductance, the 5SHX1960L0004 provides effective high-frequency damping (>50 kHz), critical for protecting 4.5kV IGCTs during turn-off events where dV/dt can exceed 10 kV/μs.

Robust Thermal Performance: Polypropylene film dielectric maintains stable capacitance with ≤0.1% capacitance drift per 1000 hours at 70°C core temperature. Aluminum housing with 8mm-thick baseplate enables efficient heat transfer to liquid-cooled heatsinks.

Maintenance-Free Operation: Dry construction eliminates electrolyte leakage risks. Hermetic seals (IP00 when mounted) prevent moisture ingress even in 95% RH environments.

Safety Compliance: Integrated discharge resistors (≤5 min discharge time) meet IEC 61010-1 safety requirements. Internal fusing prevents catastrophic failure during overloads.

Vibration Resistance: Withstands 5g RMS vibration (10-500 Hz) and 50g mechanical shock per IEC 60068-2-6/27, making it suitable for mobile mining equipment and marine drives.

Application Field

The ABB 5SHX1960L0004 is essential in high-power drive systems requiring robust overvoltage protection:

Metals Processing: Protects IGCT stacks in reversing rolling mill drives (>20MW) where frequent torque reversals generate regenerative transients. Installed directly on 5SHX1445H0001 power stacks in ABB ACS 6000 drives.

Mining & Materials Handling: Safeguards conveyor drive systems against voltage spikes during emergency stops in deep-pit operations. Withstands vibration in bucket-wheel excavators and stacker-reclaimers.

Energy Infrastructure: Used in STATCOM voltage compensators for grid stabilization, suppressing transients during capacitor bank switching.

Marine Propulsion: Protects thruster drives in icebreakers and LNG carriers where salt spray corrosion resistance is critical.

Test Systems: Provides essential damping in high-power test benches for wind turbine nacelles (15+ MW) during regenerative braking events.

ABB 5SHX1960L0004

ABB 5SHX1960L0004

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