Description
The ABB DSDP150 57160001-GF is a dynamic braking resistor module engineered for ABB’s ACS150 series variable frequency drives (VFDs), providing essential energy dissipation during motor deceleration. Designed for 0.37–2.2 kW drive systems, this rugged aluminum-housed resistor converts regenerative braking energy into heat, preventing DC bus overvoltage faults in applications with high-inertia loads or rapid stop cycles. The ABB DSDP150 57160001-GF features thermal overload protection with automatic reset and IP20-rated construction for cabinet safety. Its plug-and-play design integrates directly with ACS150 drives via pre-engineered connectors, eliminating complex wiring. With optimized resistance values for controlled torque response, this module extends drive lifespan in demanding start-stop operations while maintaining SIL 3 functional safety compliance for emergency braking scenarios.

ABB DSDP150 57160001-GF
Technical Specifications
| Parameter Name | Parameter Value |
| Product Model | DSDP150 57160001-GF |
| Manufacturer | ABB |
| Product Type | Dynamic Braking Resistor Module |
| Compatible Drives | ACS150-01/02 Series (0.37–2.2 kW) |
| Resistance Value | 100 Ω |
| Power Rating | 200W (continuous), 400W (peak 5s) |
| Thermal Protection | Auto-reset at 120°C ±10% |
| Enclosure | Anodized aluminum with cooling fins |
| Mounting | DIN rail (TS35/7.5/15) or surface |
| Ambient Temperature | -25°C to +60°C (derate above 40°C) |
| Connection | Plug-in terminal (3-pin) |
| Cable Entry | 10–14 AWG |
| Dimensions | 170 x 60 x 40 mm |
| Certifications | UL, CE, RoHS |
Main Features and Advantages
Precision energy management:
Optimized resistance curve enables 150% motor torque braking without tripping drives. The ABB DSDP150 57160001-GF features thermal mass calculations that prevent overheating during frequent cycling (up to 20 ED%).
Installation efficiency:
Tool-less DIN rail mounting and pre-molded connectors reduce installation time by 80% versus conventional resistors. Integrated temperature switch disconnects power at 120°C, eliminating external controllers.
Enhanced safety:
Ventilation fins reduce surface temperature by 30°C versus standard designs. Galvanic isolation (2.5kV) between resistor and chassis prevents ground faults. Corrosion-resistant coating withstands industrial atmospheres.
Application Field
The ABB DSDP150 57160001-GF excels in applications requiring controlled deceleration:
Packaging Machinery: Stops high-inertia rotary cutters within 0.3s
Elevator Systems: Manages regenerative energy during descent
CNC Equipment: Prevents axis drift in spindle brakes
Conveyor Lines: Enables emergency stops without mechanical wear
HVAC Fans: Handles windmilling in rooftop units during power loss
Centrifuges: Controls deceleration in laboratory equipment
Its compact design fits space-limited cabinets while maintaining 50mm clearance recommendations for airflow.
Related Products
ACS150-01E-03A4-2 – 0.55 kW drive for pairing
DSCS150 57520001-FY – Control card for braking coordination
RETA-01 – External brake resistor (higher power)
3HAC044075-001 – Cooling fan kit for high-duty cycles
ABB DSTC150 – Stacking kit for multi-module installations
ACS355-01E-01A4-2 – Upgrade drive with integrated braking
SDCS-CON-2 – Cable harness kit
CP430T ETH – HMI for brake status monitoring
NEMA1-ACS150 – Enclosure for dust protection
3AUA0000061044 – Thermal paste for heatsink optimization

ABB DSDP150 57160001-GF
Installation and Maintenance
Pre-installation preparation: Verify drive compatibility (firmware ≥2.1). Ensure minimum 100mm vertical clearance above module. Pre-tin resistor leads with solder for optimal conductivity. Use thermal imaging to confirm uniform cabinet temperature distribution.
Maintenance recommendations: Clean cooling fins quarterly with dry compressed air (<1 bar). Measure resistance value annually (tolerance ±10%). Replace if surface oxidation exceeds 30% coverage. Monitor ABB DSDP150 connection torque (0.6 N·m) during shutdowns. Derate power by 3%/°C above 40°C ambient.






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