Essential for industrial communication: ABB CI855K01, excellent performance, plug and play!

The ABB CI855K01 is a high-performance PROFINET Controller/Scanner module for ABB’s AC 800M series, engineered to seamlessly integrate ABB controllers into industrial Ethernet architectures. As part of ABB’s S800 I/O communication portfolio, this module enables deterministic real-time data exchange with PROFINET IO devices while supporting advanced functions like IRT (Isochronous Real-Time) for motion control applications. The CI855K01 operates as a PROFINET IO Controller (IEC 61158/61784), managing up to 256 devices with cycle times as low as 250µs, making it ideal for high-speed manufacturing and process synchronization. Featuring dual RJ45 ports with integrated switches for linear topology support, it eliminates external switches while providing <1ms device failover capability. With SIL 2 functional safety compliance (PROFIsafe) and -40°C to +70°C operating range, this rugged module bridges ABB’s control systems with Industry 4.0 ecosystems in demanding environments like automotive production and power distribution.

Manufacturer:

Our extensive catalogue, including , is available now for dispatch to the worldwide.
  • Email: sales@runshengdcs.com
  • WhatsApp / Wechat:+86 15383419322
  • Phone:+86 15383419322

Description

The ABB CI855K01 is a high-performance PROFINET Controller/Scanner module for ABB’s AC 800M series, engineered to seamlessly integrate ABB controllers into industrial Ethernet architectures. As part of ABB’s S800 I/O communication portfolio, this module enables deterministic real-time data exchange with PROFINET IO devices while supporting advanced functions like IRT (Isochronous Real-Time) for motion control applications. The CI855K01 operates as a PROFINET IO Controller (IEC 61158/61784), managing up to 256 devices with cycle times as low as 250µs, making it ideal for high-speed manufacturing and process synchronization. Featuring dual RJ45 ports with integrated switches for linear topology support, it eliminates external switches while providing <1ms device failover capability. With SIL 2 functional safety compliance (PROFIsafe) and -40°C to +70°C operating range, this rugged module bridges ABB’s control systems with Industry 4.0 ecosystems in demanding environments like automotive production and power distribution.

ABB CI855K01

ABB CI855K01

Technical Specifications

Parameter Name Parameter Value
Product Model ABB CI855K01
Manufacturer ABB
Product Type PROFINET IO Controller Module
Protocol Standard PROFINET Conformance Class B (IEC 61158)
Ports 2x RJ45 (10/100 Mbps, auto-MDI/MDIX)
Max Devices 256 IO devices
Real-Time Performance IRT: ≤250µs cycle time, Jitter <1µs
Safety Protocol PROFIsafe (SIL 2/3 via profile)
Configuration Control Builder M + GSDML files
Data Exchange 1440 bytes input/output
Power Supply 5 VDC ±5% (backplane), 1.8W
Operating Temperature -40°C to +70°C
Certifications UL, CE, ATEX Zone 2, DNV GL
Redundancy MRP (Media Redundancy Protocol)
Firmware Update Online via Control Builder M

Main Features and Advantages

Deterministic Industrial Ethernet: The CI855K01 delivers ≤250µs cycle times with IRT support for synchronized multi-axis robotics and CNC applications. Precision clock synchronization (<1µs jitter) enables coordinated motion control across vendor ecosystems.

Seamless Integration: Dual-port integrated switch supports linear, star, or ring topologies (via MRP) without external hardware. Automatic topology detection and GSDML import simplify third-party device integration.

Functional Safety: Integrated PROFIsafe support enables SIL 3 safety functions over standard Ethernet cables – eliminating separate safety wiring while meeting IEC 61508 requirements.

Robust Connectivity: -40°C to +70°C operation with IP20 protection ensures reliability in foundries or outdoor substations. Integrated diagnostics detect cable faults, device failures, and signal integrity issues.

High Availability: Media Redundancy Protocol (MRP) achieves <500ms network recovery. Hot-swappable design enables module replacement without controller reboot.

Application Field

The ABB CI855K01 transforms industrial networking in critical infrastructures:

 

Automotive Manufacturing: Synchronizes welding robots and conveyor systems across Siemens/ABB controllers with ≤250µs cycle precision

 

Pharmaceutical: Integrates filling machines (PROFINET IO) with ABB batch management while maintaining GAMP 5 compliance

 

Power Distribution: Controls medium-voltage switchgear via IEC 61850-8-1 communication profiles

 

Food & Beverage: Orchestrates packaging lines with servo drives and vision systems using PROFINET IRT

 

Marine: Implements distributed engine control networks with DNV GL-certified redundancy

 

Related Products

 

ABB CI855PE: PROFINET Device module for remote I/O connectivity

 

ABB PM865AK01: High-end processor for AC 800M paired with CI855K01

 

ABB CI871: Ethernet/IP scanner for Rockwell PLC integration

 

ABB S800 I/O: Distributed I/O with PROFINET adapter modules

 

ABB TA520: PROFINET terminator for network segmentation

 

ABB 3BSE050903R1: Fiber-optic converter for long-distance CI855K01 links

 

ABB CI854AK01: PROFIBUS DP slave module for hybrid networks

ABB CI855K01

ABB CI855K01

Installation and Maintenance

Pre-installation preparation: Verify AC 800M controller compatibility (PM865/PM891). Design network topology with ≤100m segment lengths. Prepare GSDML files for third-party devices. Configure device names in Control Builder M.

Maintenance recommendations: Monitor “Network Utilization” diagnostics quarterly. Use shielded CAT6 cables with 360° grounding. For replacement: Deactivate controller role in PROFINET network, extract module, insert new CI855K01 within 30 seconds. Update firmware during planned stops.