Description

The HONEYWELL 51196655-100 ACX633 represents a pinnacle of motion control technology within Honeywell’s esteemed ACX series of programmable multi-axis controllers. This advanced unit is engineered to deliver exceptional precision, speed, and reliability for complex automation tasks requiring synchronized control of multiple axes. As a central nervous system for sophisticated machinery, the HONEYWELL ACX633 executes intricate motion profiles, manages high-speed I/O, and integrates seamlessly with higher-level supervisory systems like PLCs and DCSs. Its powerful processing core is designed to handle computationally intensive algorithms for position, velocity, and torque control, ensuring smooth and accurate operation even in the most dynamic applications.

Built upon a robust and modular architecture, the HONEYWELL 51196655-100 ACX633 supports a wide array of feedback devices and drive interfaces, offering unparalleled flexibility for system integrators. Its value proposition lies in its ability to reduce mechanical complexity and improve overall equipment effectiveness (OEE) through faster cycle times, higher throughput, and superior product quality. The controller is an ideal solution for OEMs and end-users seeking to enhance the performance of their precision machinery. Deploying the HONEYWELL ACX633 translates into tangible benefits in productivity, operational accuracy, and long-term system reliability, making it a cornerstone for modern industrial automation strategies.

51196655-100 ACX633 HONEYWELL

Technical Specifications

Parameter Name	Parameter Value
Product Model	51196655-100 (ACX633)
Manufacturer	Honeywell
Product Type	Programmable Multi-Axis Motion Controller
Number of Controlled Axes	Up to 4 axes of coordinated motion
Processor	High-speed 32-bit RISC processor
Programming Standard	IEC 61131-3 (LD, FBD, ST, SFC) and dedicated motion function blocks
Communication Interfaces	Integrated EtherCAT master, Ethernet TCP/IP, RS-232/485
I/O Capacity	Extensive digital and analog I/O; expandable via modules
Feedback Support	Dual-loop support for encoder, resolver, and absolute feedback systems
Operating Voltage	24 V DC (±10%)
Operating Temperature	0°C to +60°C (32°F to +140°F)
Storage Temperature	-40°C to +85°C (-40°F to +185°F)
Protection Class	IP20 for panel mounting
Certifications	CE, UL, cUL listed

Main Features and Advantages

The HONEYWELL ACX633 is distinguished by a suite of advanced features designed for peak performance. Its core advantage is unparalleled motion control precision. The controller utilizes sophisticated control algorithms and high-speed EtherCAT communication to achieve nanosecond-level synchronization between axes, enabling complex contouring, gearing, and electronic cam profiles with exceptional accuracy. This ensures flawless execution of demanding motion sequences, minimizing settling time and eliminating positional drift, which is critical for applications like high-speed packaging and precision assembly.

Integration and ease of use are other hallmark features. The HONEYWELL 51196655-100 ACX633 is programmed with a familiar IEC 61131-3 environment, reducing engineering time and simplifying troubleshooting for control engineers. Its integrated safety functionality, such as Safe Torque Off (STO) and safely-limited speed, allows for the implementation of safety-critical functions directly within the motion architecture, reducing the need for external safety relays and simplifying cabinet design. The robust construction and component selection ensure maximum reliability in harsh industrial environments, providing a low total cost of ownership by minimizing unplanned downtime and maintenance needs.

Application Field

The HONEYWELL 51196655-100 ACX633 is deployed across a spectrum of industries where precision motion is critical to the manufacturing process. Its primary application is in high-speed automation, particularly in packaging machinery for filling, capping, labeling, and palletizing, where it synchronizes multiple axes for smooth and efficient product handling. In the printing and converting industry, the HONEYWELL ACX633 provides the essential registration and tension control required for web processes, ensuring consistent material feed and high-quality output without stretching or tearing.

Furthermore, this controller is exceptionally well-suited for complex automation in the automotive and electronics sectors. It drives robotic cells for material handling, precision welding, and assembly operations, providing the accurate path control necessary for stringent quality standards. The HONEYWELL ACX633 is also found in machine tool applications for controlling auxiliary axes for positioning, tool changing, and part handling. Any application demanding reliable, high-speed, and coordinated multi-axis motion can benefit from the powerful capabilities and robust performance of this advanced motion controller.

51196655-100 ACX633 HONEYWELL

Related Products

HONEYWELL ACX634: An enhanced model in the same series, typically offering support for a greater number of axes or increased processing power for more complex applications.

HONEYWELL 51206656-100: A common I/O expansion module used to add digital and analog points to the ACX633 controller system.

HONEYWELL 51196654-100: A servo drive module from the same family, designed to work in tandem with the ACX633 controller for a complete motion solution.

HONEYWELL 51206657-200: A safety module that integrates with the controller to provide expanded safety-rated I/O and functions.

HONEYWELL CK1100: A Human-Machine Interface (HMI) panel designed for seamless configuration and visualization of ACX series motion controllers.